By optimizing the golden ratio of spindle speed, feed rate and depth of cut, the tool wear rate can be reduced. It is recommended to use coated carbide tools in combination with a micro lubrication system (MQL). Experimental data show an average increase in tool life of 280%. Regular cleaning of shank taper debris to avoid vibration loss due to reduced clamping force. A link to download the tool maintenance cycle chart is included at the end of the article to attract users to stay and increase conversion.

Analyze the percentage of invalid movement in the milling path, reduce the empty stroke through G-code optimization, and improve the machining efficiency.

Detailed explanation of the method of listening to the sound, 600-1200rpm test vibration frequency, the percentage meter to detect radial runout, with a free diagnostic flow chart PDF.

Reveal that the rotational speed should be kept at 8000-12000rpm for thin-walled parts machining, and the industry experience value of 0.05-0.12mm feed per tooth.

Three-stage cleaning method: daily vacuuming, weekly wiping, monthly filter changes. Use pH 7.5-8.5 cleaner for cast iron beds.

Analyze the servo overload alarm triggering mechanism and guide the checking of braking resistor resistance and 24V power supply stability.